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Core manufacturing strength

RDSO-approved Palghar fabrication works

The centre of our structural-steel capability, approved by RDSO for fabrication of railway bridge girders.

RDSO approval

On the RDSO approved list to 2029

RDSO's continuation letter dated 13 June 2023 keeps the Palghar works on the approved list for fabrication of Open Web, Composite Girder and Other Steel Plate Girders (Part A). The letter states that continuation follows a quality audit of the infrastructure, tools and plant, and other facilities at the works.

Scope
Open Web, Composite Girder and Other Steel Plate Girders — Part A
Valid up to
31.01.2029
Letter dated
13.06.2023
Works address
Gut No. 359/P, Sahashtraphana Industrial, Tal./Dist. Palghar, Maharashtra 401404
View the approval letter
Entrance of the Sai Projects fabrication works at Palghar
Palghar works entrance

Plant infrastructure

Equipment on the shop floor

CuttingCNC plasma cutting machine
WeldingSAW welding manipulator
Welding2-in-1 automatic SAW welding machine
WeldingMIG / CO₂ welding machines
WeldingArc welding machines
DrillingCNC drilling machine
AssemblyAutomated assembly machine
FormingPlate straightening machine
HandlingOverhead cranes
SurfaceShot / sand blasting booth
SurfaceMetallising with automated suction
CoatingPainting booth
SAW welding manipulator at the Palghar works
SAW welding manipulatorPalghar works
Automatic welding line for girders
Automatic welding linePalghar works

Quality assurance & traceability

Checked at every stage, recorded for reference

Quality control starts with the raw material and continues through each stage of fabrication.

  1. Incoming materialCompliance checks on steel as received, with tests at partner laboratories as required.
  2. Dimensional inspectionStage-wise checks against drawing tolerances.
  3. Welding qualityWeld inspection on main girders and secondary members.
  4. Surface & coatingChecks on blasting, metallising and paint.
  5. Records & inspectionInspection records retained; third-party or railway inspection as applicable.

Planning a bridge, deck or station package?